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Independent Testing Shows
Tornado AIR Crutch Tips Reduce Shock
and Improve Wet-Slip Traction

Why This Testing Matters

Every time a crutch tip touches the ground, it creates a force — called a Ground Reaction Force (GRF) — that travels from the ground all the way up the crutch shaft and into your wrists, elbows, and shoulders. The human arm was never designed to handle thousands of these impacts every single day.

As a leader in research, the University of South Carolina Mechanical Engineering Department tested how much of each impact force the Tornado AIR tip absorbs before it reaches the user’s arm. A standard rubber tip was used as the comparison benchmark.

Separately, the University of South Carolina tested the Tornado AIR tip’s grip on wet surfaces using the Coefficient of Friction (COF) — a standard engineering measurement of how much grip a surface provides. The crutch tip tested was run four separate times to verify consistency.


Test Result 1:
50% Improvement in Shock Absorption

A 50%+ reduction in shock means that more than half the impact force that would have traveled up your crutch shaft is now absorbed by the tip itself — before it reaches your wrist, elbow, or shoulder. For a long-term crutch user making 70,000 strikes per day, that is an enormous reduction in cumulative joint stress.

The Problem with Standard Tips

A standard rubber crutch tip is rigid. When it strikes the ground, it creates what engineers call an ā€œimpact transientā€ — a sharp spike of force that travels up the shaft at speeds of 50–200 meters per second. Over years and decades, this repeated vibration causes:

  • Carpal tunnel syndrome (wrist)
  • Lateral epicondylitis — ā€œtennis elbowā€ (elbow)
  • Rotator cuff degeneration (shoulder)
  • Cervical spine disc stress
  • Vibration white finger / hand-arm vibration syndrome

How the Tornado AIR Absorbs Shock

The Tornado AIR uses a progressive stiffness design: soft at first contact to cushion the impact, then firmer through mid-stance for stable support. This mirrors how a natural heel strike works — your heel is padded, not rigid. In laboratory testing, this design produced a measured loading rate (how fast the force builds) far lower than standard tips.

Metric Standard Rubber Tip Competitor Tips Tornado Air

Shock Absorption

Baseline (0%)

~25 - 35%

+50%+ verified

Impact Loading Rate

High (sharp spike)

Moderate

Low (gradual ramp)

Vibration Transmission

Full

Partial

Reduced 50%+

Joint Protection

None

Partial

Significant

Data from University of South Carolina Mechanical Engineering Dept. testing. Competitor data from published literature.

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Test Result 2:
Better Slip Resistance 100% Of Time

Safety researchers have established that a Coefficient of Friction below 0.40 on a walking surface creates a meaningful fall risk. A standard rubber crutch tip on a wet tile floor can drop to as low as 0.10 — essentially no grip at all. The Tornado AIR tested at 0.47–0.52 on wet surfaces in every single trial, exceeding the safety threshold by a significant margin.

Surface / Tip COF (Wet) Safe Notes

Standard rubber tip – wet tile

~0.10

No

Catastrophically slippery

Standard rubber tip – dry

~0.60

Yes

Only safe when dry

Competitor tip – wet

~0.20 - 0.30

Marginal

Varies by brand

Tornado AIR – wet (all 4 trials)

047 . .52

YES

Exceeds threshold every time

COF threshold of 0.40 per Bateni & Maki (2005); standard tip wet data per Kloosterman et al. (2013). Tornado AIR: University of South Carolina lab testing.


Combined Performance:
What Both Patents Deliver

The Tornado AIR’s two major tested advantages work together. The shock-absorbing core protects your joints from every impact. The patented wet-grip sole keeps you safe on slippery surfaces. No other crutch tip on the market has had both of these capabilities independently verified in a university laboratory.

Shock Absorption

50%+ improvement over standard tips (U of SC)

Wet Slip Resistance

COF 047 - 0.52 on wet tile – all 4 trials (U of SC)

Safety Threshold

COF 0.40 mnimum – exceeded in every test Ā 

Test Facility

University of South Carolina Mechanical Engineering Department

Patent Status

US Patent issued August 1, 1988

Clinical Validation

Formal trials with Spina Bifida patients. All recognized novel performance

Smithsonian

7 Fetterman inventions in permanent collection

In Production Since

1988 – Southampton, PA, USA

What our customers say about Tornado Crutch Tips.

ā€œGreatest crutch tips in the known universe! Seriously... they work great! I'm due for new crutches and tips.

I'll be getting Fetterman tips for my new crutches.

Luis N.

ā€œIĀ have used them for years. Truly the best."

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Eva L.
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ā€œIf you or a loved one EVER need to use crutches or a cane, throw away the tip that comes with the device and buy these tips from Thomas Fetterman, Inc. immediately! They will cushion each step, grip the floor flat, even when the crutch has to move from vertical, and LAST virtually forever.ā€

Phyllis B.

"I have had my current crutch tips (Tornados) for 2.5 years - my all time record. "Normal" ones usually last 3 months max. Tornado crutch tips are safer, kinder on the joints and they keep going, and going, and going... what more could I ask for."

Anja P.

ā€œThese are the best crutch tips ever made. I use one 'cuff' crutch with this tip. It even made my cheap crutch better.ā€

Carole T.


Ready To Judge For Yourself?


Tornado AIR Fatigue-Reducing Crutch Tips (pair) - Thomas Fetterman Inc.

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